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Anti-Friction Coating Tutorial

Anti-friction Coatings are paint-like products. They contain, instead of a coloring pigment, submicron-sized particles of solid lubricants dispersed through carefully selected resin blends and solvents. Anti-friction coatings form a slippery film, which covers all surface roughness and thus optimizes metal-to-metal, metal-to-plastic and plastic-to-plastic friction even under extreme loads and working conditions.

Anti-friction coatings usually provide the following advantages compared to greases and pastes:

  • Dry and clean lubrication, not affected by dust, dirt and humidity
  • Lifetime lubrication
  • Localized lubrication
  • No aging, evaporation, oxidation
  • Good corrosion protection
  • Non-flammable, dry film
  • Controlled film thickness
  • Can often replace burnishing, hard chrome, lead plating, cadmium and galvanizing
  • Fully effective after prolonged shut down
     


As paint like lubricants, anti-friction coatings follow a similar application process as paints.

The effectiveness and service life of anti-friction coatings are greatly affected by the surface pretreatment of components which are degreasing, phosphating, sandblasting, anodizing, etc. Application methods vary from spraying to brushing and dipping, etc., depending on the formulated anti-friction coating product. Suitability for different coating methods can be seen in the following table:

Suitability for coating methods
AFC-Product Centrifuging Paint/
spraying drum
Automatic
dipping
Automatic
spraying
Brushing Printing Coil-
coating
D 321R x -
3402-C x x x
D 3484 x x x
3400A Leadfree x x
106 x x x x
7409 x x x
7620 x x
7400 x x
D 106 x x x x
PTFE N UV x
D 708 x x x
D 96 x x x
7405 x x x
D 10 x x
D 88 x x
▲ = excellent  x = good  ☼ = limited

Drying and curing depends on the coating used and can vary from 3 minutes air drying to 60 minutes oven curing and can be obtained from the respective data sheets. Trial coating and testing for stress crack formation are required.

Our application facilities listed below, are another strong asset of our technology flagship. The most common application equipment for anti-friction coatings are in operation to produce samples for customers or for optimizing the application parameters for your projects. Contact us for any technical assistance you may require.

Dow Corning Corporation
47799 Halyard Drive
Plymouth  MI 48170
USA
TEL:+1 989 496 7881
FAX:+1 989 496 6731
Dow Corning GmbH
Postfach 13 03 32
65091 Wiesbaden
Germany
TEL:+49 611 237 1
FAX:+49 611 237 610
Dow Corning Toray Co., Ltd.
507-1 Kishi, Yamakita-machi
Ashigarakami-gun
Kanagawa 258-0112
Japan
TEL:+81 3 3287 8300
FAX:+81 3 3287 8311

 

 

 



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  1. Molykote® Lubricants for Automotive Applications


  2. Anti-Friction Coating Tutorial


  3. Body Component Lubrication


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  6. Electrical


  7. Interior Component Lubrication


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