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Conformal Coatings


Conformal coatings are materials applied in thin layers, typically a few mils or a fraction of a mm, onto printed circuits or other electronic substrates. These materials provide environmental and mechanical protection to significantly extend the life of the components and circuitry. They also minimize dendritic growth and the electromigration of metal between conductors, as well as maintaining insulation resistance between conductive paths on the circuits. Conformal coatings are traditionally applied by dipping, spraying or simple flow coating, and increasingly are applied by select coating and robotic dispensing. They are supplied in a variety of forms that can be cured at room temperature or significantly heat accelerated.

If you need a material:

Consider products:

To be used in stress-sensitive applications

With low durometer values

With good handling properties after curing

Designated as “tough abrasion resistant”

For rapid processing

With fast cure or tack-free times

For spray coating or selective coating only on certain areas

Use coatings with viscosities of < 500 cps or thin, higher viscosity products with appropriate solvent thinners; RTV cure coatings are typically used

For dip coating

Use coatings with viscosities of > 500 cps;  heat-cure coatings are typically used

For good pin coverage

With higher viscosities

For use around heat-sensitive components that cannot withstand high cure temperatures

That cure at room temperature or with moderate heat

That is not sensitive to ambient moisture and humidity during cure

That are heat curing

For processing where minimizing emissions is desirable

That are solventless

With very low levels of outgassing

Designated as having “controlled volatility” (CV) properties

That have been tested to common industry standards

That have been classified by Underwriters Laboratories and/or meet military specifications

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