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Optical Encapsulants

Dow Corning® brand silicone LED (light emitting diode) encapsulants are designed to meet the challenging needs of the LED market, providing high adhesion, high purity, moisture resistance, thermal stability and optical transmittance for next generation devices. Silicone materials can absorb stresses caused by thermal cycling inside the package, protecting the chip and the bonding wires. And with the electronics industry quickly moving toward lead-free processing, silicone encapsulants, with their demonstrated, excellent stability at reflow temperatures, are a natural fit for LED applications.

Silicone Encapsulants
Two different types of silicone are commonly used as LED encapsulants: Methyl based and Phenyl based silicones. These encapsulants can be tailored to meet the needs for a variety of LED device architectures and help in maximizing both device performance and value. As an example, the patented Phenyl based encapsulant offerings from Dow Corning can result in higher light output and improved lumen maintenance in widely used LED devices, avoiding the fast degradation of lumen commonly experienced with other materials. When coupled with the improved barrier properties of these encapsulants, the selection of Dow Corning Phenyl based encapsulants can result in improved reliability, improved performance and improved overall total cost of ownership.

 MethylPhenyl
Refractive Index (np )1.411.53-1.54
TransmittanceExcellentExcellent
Light StabilityExcellentVery Good
Gas BarrierFairVery Good

Encapsulant Product Lines

 MaterialApplication
  Refractive Index Hardness ViscosityCure SpeedLED PKG Type Application method
 Side and Top view with Pre-mold Lead Frame(3528, 3808, 3014, 3020, 3535)Large Top View with Pre-mold Lead Frame(5050, 7030, 5630)Ceramic PKG with Lens (Small Footprint)COB PKG (Multi Chip)DispensingOvermolding
OE-66721.53-1.55    
OE-6662  
OE-6652
OE-6650
OE-6636
OE-6636 P   
OE-6635 
OE-6635 LPL 
OE-6631  
OE-6630
OE-7640 
OE-7630 
OE-7620   
OE-6550    
OE-6660    
OE-6551 
OE-6520  
OE-6450Inner potting for lens type package 
OE-6370 M1.41 
OE-6370 HF
OE-6351 
*Information provided by Dow Corning reflects the best engineering estimate of product and package combinations. However, this is only offered as a guideline and specific customer results may vary depending on the other features of LED device such as chip type, applied voltage, package dimension, etc.


 HardnessViscosityTs1(@110°C)
≥Shore D60 faster than 30 sec
D60~D30≥ 5,000cp30~100 sec
D30~A605,000~2,000100~200 sec
≤A60≤ 2,000cpslower than 200 sec

 

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