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Precured Gel - Pads and Parts


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Product Types

Dow Corning ® Connector Sealant Pads are supplied in two basic product types, GT-4201 and GT-6201.  The primary difference is that the GT-6201 pads have a firmer gel in the middle layer of the 3-layer laminate structure to permit easier handling in automated processes.  The GT-4201 pads with a softer gel in the middle enhance the conformability of the pads to various shapes and topographies, allowing better sealing capabilities.  It also results in lower insertion forces for the connector pins.  

In addition to the basic product types of GT-4201 and GT-6201, Dow Corning also offers sealant pads of GT-1020, a one side rubber backing sealant pad as well as GT-1030, a one side open cell foam backing connector sealant pad.  Applications of GT-1020 pad material include LED marker lights and any other applications requiring a rubber, non-tacky backing material. Applications of GT-1030 pad material include both connector- to- connector, connector – to – module sealing and sealing for clam-shell flex-wiring connectors. Connector pins or wires are simply poked through the face seal’s open cell backing and when the connector halves are mated, gel is compressed with very low compression force. When compression is removed, the gel withdraws from the foam, leaving a non-tacky surface. All of these forms are also available in a standard form (GT-10x0 series) or with enhanced flame resistance and UV stability (GT-16x0 series). A special backing of a Teflon material is available for specific applications requiring additional abrasion resistance and mechanical strength.


Roll of material

All types of pads come either in a pre-stamped form, customized for your particular connector and ready for insertion, or as a pre-slit roll that can be die stamped on your own process line.  Standard rolls are 22 inch or 558 mm (except for the GT-1x10 series materials) diameter with width ranges from 5 to 165 millimeters and thickness up to 4.6 millimeters.  The pads are lightly adhered to a Mylar ® backing roll to permit indexing on automated process equipment.

Precut pads picture

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  1. Connector Sealant Pad Tutorial


  2. Equipment Alliance Capability


  3. What are Dow Corning ® Connector Sealant Pads


  4. Uses to Consider for Dow Corning® Connector Sealant Pads


  5. Creating an Effective Seal with Dow Corning® Connector Sealant Pads


  6. Features and Benefits


  7. Product Types


  8. Key Properties


  9. Competitive Advantages


  10. How Can Dow Corning Help You?


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